Kaysun Corporation
Manitowoc, WI

Kaysun Corporation 1

Project Overview

Client: Kaysun Corporation

Scope: 54,352 square foot construction
Project Delivery: Design-Build
Location: Manitowoc, WI

Kaysun Corporation

POD Winner Seal-Gold Color-1A.C.E. Building Service was proud to receive a Gold Award from the Associated Builders and Contractors (ABC) of Wisconsin for our outstanding work on this unique construction project.

A.C.E. Building Service was selected as the Design/Build general contractor to design and construct a 54,000-square- foot facility expansion to the Kaysun Corporation’s injection molding manufacturing facility.

The A.C.E. team collaborated with Kaysun stakeholders to create a unique expansion solution designed to maximize the property’s potential for future growth. This project involved the conversion of a portion of the existing roof with a slope build-up re-roof system that reversed the existing roof slope along the expansion common wall. This modification resulted in a higher eave height, which allowed for taller overhead bridge crane hook heights and provided increased capacity for vertical pallet rack storage compared to the original building specifications.

Major infrastructure changes were also required for the expansion, including the relocation of process chiller equipment, gas service, and electrical service transformer.

A.C.E. Building Service self-performed approximately 49.3% of the project, including:

  • Construction management
  • Demolition
  • Concrete flatwork
  • Pre-engineered metal building structure
  • Standing seam roof
  • Exterior wall panels
  • Interior wall panels
  • Building insulation
  • Interior wall partition framing
  • Slope build-up reroof and door installations

A.C.E. Building Service solicited competitive proposals for all work items not self-performed.

Check out an overview of the "Kaysun Corporation" project below! 

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